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Experimentation on tool wear and surface roughness in AISI D2 steel turning with WC insert
NORBERTO LOPEZ LUIZ
OMAR JIMENEZ ALEMAN
FRANCISCO ALVARADO HERNANDEZ
MIGUEL MONTOYA DAVILA
VICTOR HUGO BALTAZAR HERNANDEZ
Acceso Abierto
Atribución-NoComercial-CompartirIgual
10.4236/mme.2018.83014
https://file.scirp.org/Html/3-1860382_86926.htm
Print: 2164-0165
Online: 2164-0181
Turning
Taguchi Method
Wear of cutting tool
Surface roughness
AISI D2
The Taguchi method, based on an orthogonal arrangement (L9, 33), the variance analysis, the signal-to-noise ratios and the response surface methodology have been used to optimize maximum flank wear (VBmax) and surface roughness (Ra) of the cutting tool when turning a hardened steel AISI D2 (65 HRC) with PVD―TiAlN coated WC insert upon dry environment. By employing regression models; cutting speed, cutting depth and feed rate, which optimize maximum flank wear and surface roughness were validated. Results of relation signal-to-noise ratios, showed that with cutting speed of 200 m/min, cutting depth of 0.2 mm and feed rate of 0.20 mm/rev, Ra is optimized. With cutting speed of 150 m/min, cutting depth of 0.4 mm and feed rate of 0.3 mm/rev, VBmax is optimized. Through the variance analysis it was concluded that the depth of cut was the main parameter that affected on the surface roughness; whereas, the feed rate was the most influential parameter on the flank wear. Confirmation test results showed that the Taguchi method was very successful in the optimization of machining parameters for minimum surface roughness and flank wear in the turning of the D2 steel.
To PRODEP, for the scholarship granted in the completion of postgraduate studies in the Doctorate in Advanced Manufacturing in CIATEQ, Aguascalientes, México. To the University of Colima for the facilities and support to carry out the Doctorate studies. To the Autonomous University of Zacatecas, through the postgraduate Master of Science and Materials Engineering, for the support provided in the realization and completion of this experimental research. To the Autonomous University of Guadalajara for the support in the analysis through SEM.
The authors declare no conflicts of interest regarding the publication of this paper.
Scientific Research Publishing Inc.
2018
Artículo
Mechanical Engineering, 8, 204-220
Inglés
Público en general
López-Luiz, N., Alemán, O.J., Hernández, F.A., Dávila, M.M. and Baltazar-Hernández, V.H. (2018) Experimentation on Tool Wear and Surface Roughness in AISI D2 Steel Turning with WC Insert. Modern Mechanical Engineering, 8, 204-220. https://doi.org/10.4236/mme.2018.83014
MÁQUINAS-HERRAMIENTA Y ACCESORIOS
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